PROJECT MANAGER × MECHANICAL ENGINEER

Building the Future of
Automotive Innovation

Bridging mechanical engineering excellence with strategic project management. Specialized in new product development, CNG motorcycle technology, and motorsports engineering.

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About

Vivek Chaudhary

Connect With Me

📧 viveknchaudhary@gmail.com

📱 +1 (617) 845-7298

📍 Boston, Massachusetts

I am currently pursuing my Master's in Project Management at Northeastern University College of Professional Studies, building upon my strong foundation in Mechanical Engineering from Dr. D.Y. Patil School of Engineering.

With practical experience as a New Product Development Engineer at Dhananjay Group, I have successfully led multiple automotive component development projects from concept to production, including work on India's first CNG-powered motorcycle - the Bajaj Freedom 125.

Current Focus Areas

  • Project Planning & Scheduling (MS Project, Gantt Charts, Milestones, WBS)
  • Risk Management & Mitigation Strategies
  • Agile & Hybrid Methodologies
  • Stakeholder Communication & Team Leadership
  • Cost Estimation, Budgeting, and Earned Value Management (EVM)
  • Organizational Culture & Strategic Alignment of Projects
  • Project Lifecycle Management and Technical Project Leadership

My passion lies in bridging the gap between technical innovation and project management excellence, with a focus on automotive engineering, sustainable mobility solutions, and motorsports. I thrive in collaborative environments where I can apply my analytical skills and engineering background to drive successful project outcomes.

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Education

MS - Project Management
Northeastern University College of Professional Studies
Pursuing | Expected 2027
Focusing on advanced project management methodologies, leadership strategies, and business analytics with applications in technology and engineering sectors.
B.E. Mechanical Engineering
Dr. D.Y. Patil School of Engineering (SPPU)
Graduated 2023
CGPA: 7.25/10 | Specialized in automotive systems, manufacturing processes, and product design with hands-on experience in CAD software and engineering analysis.
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Professional Experience

SEPTEMBER 2023 — APRIL 2024

New Product Development Engineer

Dhananjay Group

  • Led product development lifecycle from RFQ to sample submission, successfully completing over 8 projects within 45-50 day timelines while collaborating with suppliers for gauges, laser cutting, and heat treatment.
  • Attended daily new product status meetings and led design reviews for over 10 concurrent projects, coordinating feasibility and execution planning with design and manufacturing teams.
  • Evaluated project plans and provided feedback on quality assurance tasks, deadlines, and milestones to ensure optimal project delivery.
  • Managed comprehensive project documentation including PPAP, Design Reviews, BOMs, FMEAs, design specifications, testing protocols, and compliance records.
  • Collaborated closely with cross-functional teams to resolve DFM (Design for Manufacturing) issues and ensure production feasibility while aligning gauge development with supplier capabilities.
  • Applied GD&T (Geometric Dimensioning & Tolerancing) principles to ensure precise component fit, form, and function in manufacturing and assembly processes.
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Technical Skills & Expertise

Mechanical Design & Simulation

  • PTC Creo (Advanced)
  • CATIA (Proficient)
  • Blender (3D Modeling)
  • ANSYS (Simulation)
  • GD&T (Geometric Dimensioning)
  • CAD Design & Analysis

Product Development & Quality

  • PPAP (Production Part Approval)
  • FMEA (Failure Mode Analysis)
  • BOMs (Bill of Materials)
  • Design Reviews (DR)
  • Compliance Records
  • Design Validation

Project Management

  • MS Project (Gantt Charts, WBS)
  • Risk Management & Mitigation
  • Agile & Hybrid Methodologies
  • Earned Value Management (EVM)
  • Stakeholder Communication
  • Cross-functional Leadership

Programming & Automation

  • Python (Programming)
  • RPA (Robotic Process Automation)
  • Data Analysis
  • Process Optimization
  • Technical Documentation
  • Problem-Solving
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Featured Projects

AUTOMOTIVE • CNG TECHNOLOGY

Bajaj Freedom 125 - CNG Motorcycle Development

Led new product development for India's first CNG-powered motorcycle, coordinating cross-functional teams through RFQ to production sample submission. Managed supplier relationships and quality documentation for this groundbreaking sustainable mobility solution.

NPD Engineering CNG Technology PPAP Supplier Management Quality Assurance
VIEW PRODUCT →
MOTORSPORTS • TEAM LEADERSHIP

High-Performance Go-Kart Design & Manufacturing

Led a 9-member cross-functional team in designing, manufacturing, and testing a competition-grade go-kart. Achieved 3rd place overall and won "Best Endurance" title at Auto India Racing Championship 2020 through innovative engineering solutions and strategic team management.

Team Leadership Vehicle Design Performance Testing Manufacturing Project Management
MOTORSPORTS • ENGINEERING

SAE-India Go-Kart Racing Competition

Successfully designed and manufactured a high-performance go-kart for SAE-India competition in Pune. Led a 9-member team in designing, assembling, and analyzing go-kart components, showcasing leadership and technical expertise in automotive engineering.

SAE Competition Automotive Design Manufacturing Component Analysis
INNOVATION • SUSTAINABILITY

Power Generation Using Vehicle Suspension Motion

Conceptualized, researched, and designed an innovative gear system to convert two-way linear motion of vehicle suspension into unidirectional rotational motion for DC motor power generation. Focused on sustainable energy harvesting from vehicular motion.

Sustainable Design Energy Systems Mechanical Design Innovation
INNOVATION • RESEARCH

Increasing Refrigerator Efficiency Using Vacuum Pumps

Spearheaded creative planning and collaborated with a resourceful team for theoretical analysis on increasing refrigerator efficiency using vacuum pumps. Conducted comprehensive research on thermodynamic principles and energy optimization techniques.

Thermodynamics Energy Optimization Research Team Collaboration
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Certifications

AI in Project Management
Professional Certification
VIEW CERTIFICATE →
Python Programming
University of Michigan (Coursera)
COMPLETED
Artificial Intelligence Foundation: Machine Learning
LinkedIn Learning
COMPLETED
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Get In Touch

VIVEK N. CHAUDHARY © 2025
BOSTON, MA